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Lithium Polymer Li-ion 12 volt battery packs

  • Friday, 27 October 2017
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SEAVAX  - LITHIUM POLYMER BATTERIES

SeaVax 1:20 scale blue growth feasibility development model

 

 

 

Into this hull we have to fit sufficient energy storage to run all of the onboard systems when there is no sunshine and no wind - or our testing schedule will go west. We have to allow for poor weather (doldrums) and emergencies - especially on the full size ship. Take a look at what is being packed into this proof of concept boat below. Yes, we need all of those and more. We'll discuss the advantages and disadvantages of each type on this page.

 

 

 

OCEAN ENTERPRISE 1 JANUARY 2015 START - WHIRLWIND FEASIBILITY STUDY

 

The Ocean Enterprise MK1, is a 1:20 scale fully functional 'proof of concept' model of a proposed autonomous, solar powered (small) ship that is designed to vacuum up plastic from the sea without causing undue harm to flora and fauna.

 

Just about all solar or wind powered electric vehicles need batteries as an energy store or buffer. We can run the SeaVax development models on batteries alone, since they will not be used for endurance missions. That said, as with other solar powered vessels that we have the data for, we would like to be able to show that our solar powered vessel can operate on energy from nature alone - and to charge the onboard energy store - for authentic simulation of real-life operational parameters. To that end we'll be testing a number of battery installations.

Lithium Polymer Li-ion 12 volt battery packs

LITHIUM POLYMER BATTERIES - We need a 24 volt bank to run our pumps and filtration plant and a 12 volt bank to run our shredding equipment. Lithium polymer cells are now available via Ebay at reasonable prices, but be careful of long delivery times. Our experience of Ebay has been most satisfactory and fairly good delivery times. We'll be using 2 of these packs that will give a total weight of 0.68Kg (1.5 lbs) for a reserve operating time (without sunshine or wind) of 4 hours, to include our onboard navigation computers. When calculating the capacity of your battery banks, be sure that the discharge rate is sustainable for your purposes, perhaps with some in reserve. SPECS: Weight:340g (12 ounces), Capacity: 9800mAh, Type: DC 12980, Size: 135x68x24 (mm). Built-in ON/OFF switch to save power usage. Input voltage: 12.6V. Output voltage: 10.8~12.6 DC. Product life: Circulation charge and discharge ≥500 times. Constant draw per battery is 2 amps - giving us 48 watts to play with. 

 

The SI base unit for electric current is the ampere. 1 ampere is equal to 1000 milliamps, or 1 amp. Thus a milliampere hour (mAh) is 1000th of an ampere hour (Ah). An ampere hour (abbreviated Ah, or sometimes amp hour) is the amount of energy charge in a battery that will allow one ampere of current to flow for one hour.

 

 

 

LEAD ACID (AGM) MOTORCYCLE BATTERY - By comparison, we will also be testing these YTX9-BS Powerline lead-acid 12 volt units. They measure: Length 150 mm x Width 86 mm x Height 107 mm and have a capacity of 9 Ah with a CCA of 180 amps. Absorbent Glass Mat, or AGM technology became popular in the early 1980s as a sealed lead acid battery for military aircraft, vehicles and UPS to reduce weight and improve reliability. The acid is absorbed by a very fine fiberglass mat, making the battery spill-proof. This enables shipment without hazardous material restrictions. The plates can be made flat to resemble a standard flooded lead acid pack in a rectangular case; they can also be wound into a cylindrical cell. NASCAR and other auto racing leagues choose AGM products because they are vibration resistant. AGM is the preferred battery for upscale motorcycles. Being sealed, AGM reduces acid spilling in an accident, lowers the weight for the same performance and allows installation at odd angles. Because of good performance at cold temperatures, AGM batteries are also used for marine, motor home and robotic applications. 

AGM batteries have a very low internal resistance, and can deliver high currents on demand. They offer a relatively long service life, even when deep-cycled. AGM batteries are maintenance free and are lighter than the flooded lead acid type. They stand up well to low temperatures and have a low self-discharge rate. Another advantage is a charge time that is up to five times faster than the flooded version, and the ability to deep cycle. The AGM design offers a depth-of-discharge of 80 percent; whereas flooded designs are rated at 50 percent DoD to attain the same cycle life. The negatives are slightly lower specific energy and higher manufacturing costs that the flooded. AGM batteries have a sweet spot in midsize packs from 30 to 100Ah and are less suitable for large UPS system. 

 

Tayna Batteries

Two of these batteries weigh 5.2 kilograms, or 11.46 pounds. That's quite a lot of weight to justify on the SeaVax model, but they are very economical @ under £30.00 delivered with an endurance of around 21 minutes (adjusted against real discharge limitations) for our application - with thanks to Tayna Batteries for their extremely efficient service. Tayna Ltd., Central Warehouse, High Street, Abergele, LL22 7AR, United Kingdom. Phone: 01745 823399  Fax: 01745 832527

 

 

   

 

  

 

LITHIUM ION MOTORCYCLE BATTERY - Again and to compare, consider these Shido and JMT 12 volt units. They measure: Length 114mm x Width 71mm x Height 106mm and use the latest LiFePO4 technology. This battery is a direct replacement for the YTX5L-BS and YTX-4L motorcycle batteries. Two of these batteries weigh just 0.8 kilograms, or 1.76 pounds. That is considerably lighter than the Powerline setup, with a cost around four times the lead-acids for a 13 minutes endurance, for our application - meaning that we'll need at least 4 units for 26 minutes endurance - without solar assistance. These units do not have much in the way of active lithium, but are more a large plastic container designed to mimic the original motorcycle battery - meaning that the quoted weight of 0.4kg is confusing to those estimating performance from mass. Watch out for delivery charges from Europethat are sometimes higher than from China.

 

Here is a way to get a perspective on the energy density of lithium batteries. A typical lithium-ion battery can store 150 watt-hours of electricity in 1 kilogram of battery. A NiMH (nickel-metal hydride) battery pack can store perhaps 100 watt-hours per kilogram (although 60 to 70 watt-hours might be more typical). A lead-acid battery can store only 25 watt-hours per kilogram. Using lead-acid technology, it takes 6 kilograms to store the same amount of energy that a 1 kilogram lithium-ion battery can handle. [These are averages]

 

Thus, if according to the packaging, the Shido unit above is rated @ 19Wh, that equates to a 1.58 amp/hours in lead-acid terminology. This is though more like 5 or 6Ah in reality because lead-acid batteries can only use 30% of their capacity due to the specific characteristics, while in lithium-ion batteries almost 100% of the capacity can be used. JMT use lithium-ion batteries as a cathode material of iron phosphate (LiFePO4) and lithium-polymer as the method of manufacture. A uniform charge of all cells is also ensured by a built-in ("balancing") processor. 

 

 

 

If you need longer flying time for your quadcopters you can buy these Syma X5C.X5A upgrade 3.7V 600mAh Li-Po batteries. With high capacity and stable performance, the lithium batteries in the pack can provide your remote control quad longer-lasting energy supplies. Each battery can offer an extra 7-10 minutes of flight time over the original battery. The distributors claim that they are easy to use and install. This battery set will not add too much weight to your helicopter. It is relatively low in price for budget conscious consumers. Split charging cables are also included for more convenient charging.

 

 

QUADCOPTER BATTERY UPGRADE X5C and X5A Features and Specifications:

3.7V 600mAh lithium battery set with cables for RC helicopter
High quality and rechargeable performance
Lightweight, durable, practical and convenient to use
High capacity and long life span
Fast charge and discharge rate for your requirements
It is a great battery set to power your RC helicopter
Each battery can offer extra 7-10 minutes flight time than original battery
Cables are also included for more convenient charging

Battery Dimensions (1.65 x 0.98 x 0.35)" / (4.2 x 2.5 x 0.9)cm (L x W x H)
Weight 3.73oz / 106g

Package Includes: 5 x Batteries, 1 x Split charging Cable, 1 x USB Cable

 

 

A BIT ABOUT Li-Po BATTERY BANK CONFIGURATION

 

If you're new to lithium polymer/LiPo/LiPoly batteries, there are some terms you will need to know before being able to make choices. It's a bit daunting at first, but with some basic understanding, it should all become clear.

When you look at a LiPo battery data sheet or casing info, you will notice it has a lot of specifications. These are important apart from being your guarantee of performance from the manufacturer. Batteries are made up of cells, whose voltage is determined by cell chemistry and whose capacity is determined by energy density and physical size of the cell.

Cell arrangement - The cell arrangement is described using the format xSyP (where x and y are integers and S stands for series and P stands for parallel). This tells you how the cells in the battery are wired up.   As you may know, series adds the voltage of the cells and parallel adds the capacity of the cells, so a combination of cells in series and parallel results in a battery. The battery shown in the second image reads that it has an arrangement of 3S1P, meaning it has 3 cells that are all in series with no parallel wiring. This may seem confusing because it says "1P," but think of the arrangement as a grid. By multiplying the 3 and the 1, you get the total number of cells in the battery, which in this case is 3. If it were a 3S2P battery, there would be 2 sets of 3 series-wired cells in parallel, resulting in 6 cells total. Often the parallel arrangement is omitted when discussing batteries, because most packs are 1P (so instead of saying you're using a 3S1P pack, you may as well just say 3S).

Capacity - Usually measured in mAh (milliamp hours), this is determined by the cell arrangement (parallel) and tells you how long you can expect the battery to last on a charge (although it's not quite that simple). 2600mAh as shown on the battery in the picture is equal to 2.6Ah (amp hours), a format you may be more familiar with on larger batteries, like the SLA (sealed lead acid) one in your car, which is probably around 50Ah. A capacity of 2600mAh means that the battery can discharge at 2.6 amps for one hour (hence "amp hours"), 1.3 amps for 2 hours, etc., before it runs out of "energy." Because the battery shown has a 1P arrangement, each cell has a capacity of 2600mAh.

Voltage - The voltage of a battery is also determined by the cell arrangement (series), and there are a few common voltage measurements worth noting:


1. Charged - the voltage of a fully-charged LiPo cell is 4.20V, and charging above this will damage the cell.


2. Nominal - this can be considered a sort of "half-charged" voltage, as it is 3.70V, in between charged and discharged. Nominal voltage is what manufacturers use when describing the voltage of their batteries.


3. Discharged - the voltage of a discharged LiPo cell is 3.00V, and discharging below this will damage the cell irreparably.

 

 

 


Where the battery shown has a 6S arrangement, it is marked with its nominal voltage of 22.2 (3.70V x 6 cells). A fully charged 6S pack is 25.2 volts and a fully discharged 6S pack is 18 volts.

 

 

Constant C Rating (Discharge) - The constant C rating (in relation to discharge) tells you how many amps can be safely drawn from the battery constantly. The "C" in a rating of xC (where x is an integer) actually stands for the capacity of the battery in Ah. By multiplying the C rating's coefficient by the capacity of the battery in Ah, you can determine the sort of amperage you can draw. In the case of this battery, with a capacity of 2600mAh (2.6Ah) and a C rating of 55C (that's pretty high, FYI), I can multiply 55*2.6 and get the max constant output of my battery, which is 143A.

Burst C Rating (Discharge) - In addition to the constant C rating, there is also a burst C rating, which is higher. Most of the time, the "burst" is rated for 10 seconds. Although it is not marked on the battery itself in the picture, it says in the documentation that this battery's 10 second burst rating is 80C. So, 80*2.6 is 208A burst. That's a lot! It's worth noting that your LiPo won't last long when that many amps are being drawn from it. At 208A, a 2600mAh LiPo will last approximately 45 seconds.

C Rating (Charge) - Determined in the same fashion as the C ratings for discharge, the C rating for charge tells you at what amperage you can safely charge your battery. This information is generally listed on the back of the battery with all the safety information. For the battery shown, it happens to be 5C, which means that it can be charged at 13A (2.6*5).

 

 

 

 

Li-Po CHARGING

 

All LiPo batteries have (or should have) 2 sets of wires coming out of them: discharge leads and balance leads (sometimes called balance taps). The discharge, or power leads are the thicker wires of which there are a positive (red, +, anode) and negative (black, -, cathode), and are used to discharge the LiPo as their name suggests, or to power your machine.

 

The balance leads are used when charging the battery to ensure that all the cells in the battery are charged equally. There is generally a common ground connection on one side of the balance connector, as well as a positive connection to each cell in the battery. Thus, depending on the number of cells the battery has, it will have a balance connector with a different number of pins.

 

You should always use a LiPo-compatible charger. If you try to charge a LiPo with a non-LiPo charger, there will be catastrophic results, possibly ending in a fire. 90% of LiPo chargers use exactly the same UI and have similar basic internals.

 

Never charge your battery at a rate higher than is intended. We don't recommend charging any battery above 1C, whether it's rated for it or not. You can do it if your battery is capable and time is crucial, but repeated charges at higher C rates wear down your battery quicker than charges at lower C rates do.

 

 

BALANCE CHARGING

LiPo chargers follow a 2-part process, using a "constant current" technique first and a "constant voltage" technique second. During the "constant current" portion of the process, the charger ramps up to its specified amperage output and keeps that amperage constant as cell voltage rises. When the cells hit a certain threshold, the charger switches over to "constant voltage." During this portion, the charger varies current output to keep all the cells of the battery at the same voltage. Balancing occurs in this part of the charging process. As the charger nears completion, current drops off significantly until the battery is fully charged at 4.20V per cell, at which point the charger stops.

While your LiPo is charging, watch out for dangerously high temperatures. A properly functioning LiPo shouldn't exceed 90-100 degrees F while charging. If it does seem to be getting hotter than that (feel it with your hand or use an IR thermometer) stop charging immediately.

 

 

BATTERY DISCHARGING & STORAGE

 

LiPos, like all other battery chemistries, do self-discharge, but at a very low rate. If left discharged, a LiPo can discharge further below its safe voltage range rendering it useless and dangerous the next time you want to charge it. If left fully charged, the cells in a LiPo will unbalance quickly. Proper storage voltage for a LiPo is 3.85V per cell. Most LiPo chargers have a storage function that will either charge or discharge your battery until it hits 3.85V per cell. 

 

After your LiPo is at a proper 3.85V per cell for storage, find a good place to keep it. LiPos are best stored in relatively low temperatures (40-45 degrees F). A refrigerator is a good place for them. It's an idea to protect the stored batteries in case of fire, even in a fridge. A fridge is not the only place to store LiPos. Anywhere with low humidity and reasonable temperatures will suffice, such as a brick cellar with ventilation. Do not store in direct sunshine or a conservatory.

 

 

LITHIUM POLYMER AND ION CHEMISTRY

 

In the radio controlled model world today, most battery packs are of the LiPo type. Li-Ion and LiPo batteries have essentially the same chemical make-up, they both rely on lithium ion exchange between the lithium carbon cathode & anode. The primary differences are in how the cells are packaged and the type of electrolyte that is used.

Li-Ion

Li-Ion batteries use a flammable solvent based organic liquid as the electrolyte. This electrolyte is responsible for the lithium ion exchange between the electrodes (anode and cathode) just like any type of battery. Li-Ion batteries are usually encased in a hard metal can (again like a more conventional battery) to keep the electrodes wound up tight against the separator sheet adding weight and not allowing many different options as far as shape and size.

LiPo

A true LiPo battery doesn’t use a liquid electrolyte but instead uses a dry electrolyte polymer separator sheet that resembles a thin plastic film. This separator is sandwiched (actually laminated) between the anode and cathode of the battery (lithium carbon coated aluminum & copper plates) allowing for the lithium ion exchange – thus the name lithium polymer. This method allows for a very thin and wide range of shapes and sizes of cells.

The problem with true LiPo cell construction is the lithium ion exchange through the dry electrolyte polymer is slow and thus greatly reduces the discharge and charging rates. This problem can be overcome to some extent by heating up the battery to allow for a faster lithium ion exchange through the polymer between anode and cathode, but this is not practical for most applications.

If they could crack this problem, the safety risk of lithium batteries would be greatly reduced. With the big push towards electric cars and energy storage, there is no doubt some pretty huge developments will be made in ultra light weight, dry and safe LiPo’s in the coming years. 

 

LiPo HYBRIDS

All RC LiPo batteries out there at the time of this write up (March 2014) are actually a hybrid lithium polymer battery. The correct name for this type of battery is lithium-ion polymer, but the battery world of today simply calls them lithium polymer even though they are not a true dry type LiPo battery.

By introducing a gelled organic/solvent based electrolyte to saturate the polymer separator, the lithium ion exchange rate between anode and cathode is improved immensely. LiPo hybrids like Li-Ion can still burst and catch on fire if over charged, shorted, punctured, or incinerated. 

 

 

 

 

BATTERY POWER DENSITY COMPARISON - JOULES

 

The Joule is the International Standard unit of energy defined as one watt-second. One watt-second of mechanical work is the work done by a force of one Newton (or 0.2247 pound) pushing through a one-meter distance. 3600 Joules are contained in one watt-hour, since an hour contains 3600 seconds,. Batteries are often rated in milliampere-hours instead of watt-hours. This battery rating can be converted to energy if the average voltage of the battery during discharge is known. For instance, a 3.6-volt Lithium-ion battery rated at 850 mAh will maintain a voltage of 3.6 volts with little variation during discharge. Multiply the voltage of 3.6 volts times 850 mAh to yield 3060 mA-volt-hours, or 3060 milliwatt-hours. 3.06 watt-hours equal 11016 watt-seconds or Joules.

 

Divide the number of Joules by 3.6 million to obtain kilowatt-hours. Divide the number of Joules by 1.356 to obtain the number of foot-pounds, a popular unit of work in the English system. Divide by 1055 to obtain the equivalent number of BTU (British Thermal Units). Divide by 4184 to obtain the number of food Calories! Yes, food Calories are energy, of course. This comparison does not put batteries in a good light compared to peanut butter. Two tablespoons of smooth peanut butter contain 191 Calories, or almost 800,000 Joules! It takes a huge battery to contain this much energy.

 

 

Battery Type

Cost $ per Wh

Wh/kg

Joules/kg

Wh/liter

Lead-acid

$0.17

41

146,000

100

Alkaline long-life

$0.19

110

400,000

320

Carbon-zinc

$0.31

36

130,000

92

NiMH

$0.99

95

340,000

300

NiCad

$1.50

39

140,000

140

Lithium-ion

$0.47

128

460,000

230

 

In the table below you can see the cost per Watt-hour, Specific Energy, that is Watt-hours per kilogram, Joules per kg, and the Energy Density, Watt-hours/liter for various types of batteries. It is not surprising that the well-known Lead-acid storage batteries head the list and that explains why they make great car batteries, but are a little inconvenient in a laptop.

 

 

Modern Li-ion batteries hold more than twice as much energy by weight as the first commercial versions sold by Sony in 1991 — and are ten times cheaper. But they are nearing their limit. Most researchers think that improvements to Li-ion cells can squeeze in at most 30% more energy by weight. That means that Li-ion cells will never give electric cars the 800-kilometre range of a petrol tank, or supply power-hungry smartphones with many days of juice - and that is why cartridge exchange is something that we are developing (low key) - at the moment for a city sports car.

 

 

  

 

An electric bike or motorcycle battery pack by AET: 72v, 20ah, lifepo4 with a weight of 13kg. Size: 10X215X160 mm, Lifepo4/Graphite. This design gives 100ah for 65kg; 25kg lighter than the cylindrical version below. Delivery times from China is around 10 days. Please note that you can only buy these batteries in bulk, with a minimum order of around 200 units.

 

 

 

This battery pack from AET is for heavier duty electric vehicles such as buses and solar power.  Capacity: 72v100ah Size: 110x345 mm. Weight: 90kg. Max. discharge current: 500A. Max. charge current: 100A. Material: LiFePO4/Graphite.

Company: Auto-energy Technology Company Limited, 2nd Floor, Building B, Bai Yun Shan Industry Park, Shang Heng Lang, Da Lang Street, Bao An district, Shen Zhen, Guang Dong province. Phone: (+86-755)28170960, Fax: (+86-755)28117525
Website: http://www.auto-energy.cn

 

 

No

Model

Nominal capacity 

Nominal voltage

Size

Cycle life

1

LFP10215160P

20AH

3.2V

10*215*160

2000

2

LFP10460320P

100AH

3.2V

10*460*320

2000

3

LFP15210260P

60AH

3.2V

15*210*260

2000

4

LFP10320230P

50AH

3.2V

10*320*230

2000

5

LFP20320230P

100AH

3.2V

20*320*230

2000

6

LFP18460320P

200AH

3.2V

18*460*320

2000

7

LFP380380S

20AH

3.2V

Diameter38*H380

2000

8

LFP75380S

100AH

3.2V

Diameter75*H380

2000

9

LFP55380S

50AH

3.2V

Diameter55*H380

2000

10

LMT55380S

45AH

2.4V

Diameter55*H380

2000

11

LFPT55380S

45AH

1.8V

Diameter55*H380

2000

12

12V100AH

100AH

12V

70*340*295

1500

14

48V50AH

50AH

48V

260*380*260

1500

15

LMO55200S

30AH

3.7V

Diameter55*H200

1000

 

 

AET AUTOMOTIVE TRACTION BATTERIES

 

After many years of technological innovation, the AET company developed five types of battery series which contain LiCoO2, LiMnO2, LiFePo4, Li4Ti5O12 and ternary material systems. Their batteries consist of 21 specifications and capacity covering from 2Ah to 400Ah. They significantly reduced the cost of lithium-ion battery through advanced manufacturung techniques. In 2012, AET had developed 100Ah LiFePO4 cylindrical cell, which reached an internationally acclaimed advanced level. See the battery chart above for examples of the variations.

 

 

Batteries on Youtube

 

 

 

ACID OCEANS - ARCTIC - ATLANTIC - BALTIC - BERING - CARIBBEAN - CORAL - EAST CHINA - ENGLISH CH

GOC - GULF MEXICO - INDIAN - MEDITERRANEAN - NORTH SEA - PACIFIC - PERSIAN GULF - SEA JAPAN

STH CHINA - PLASTIC - PLASTIC OCEANS - RISING SEA LEVELS - UNEP

 

 

 

PLASTIC PACKAGING - Our love affair with plastic is choking the oceans. Once people know about it, they want to stop it. But how? The next question is who? Obviously, if any of the researchers involved so far had come up with a solution, they would have sorted it years ago. We are a practical think-tank fresh to the issue and without a budget. We hope to be able to collaborate with other marine organisations that are funded for this work, or who have funds to investigate viable projects. You cannot donate to us directly on this site, but we hope to identify partner sites shortly where you can support a project much like that proposed herein, or better still, our own practical experiments.

 

 

LINKS

 

Wikipedia Lithium-ion_battery

Electronics.how stuff works lithium-ion-battery

Nature the-rechargeable-revolution-a-better-battery

All about batteries Battery Energy

http://www.ebay.co.uk/

http://en.wikipedia.org/wiki/Lithium-ion_battery

http://electronics.howstuffworks.com/everyday-tech/lithium-ion-battery.htm

http://www.nature.com/news/the-rechargeable-revolution-a-better-battery-1.14815

http://www.allaboutbatteries.com/Battery-Energy.html

 

 

Lithium batttery pack powering an Arduino

 

A Lipo battery pack powering an Arduino micro computer.

 

 

 

 

This website is Copyright © 2015 Bluebird Marine Systems Ltd.   The names Bluebird™, Bluefish™, SeaNet™, SeaVax™ and the blue bird and fish in flight logos are  trademarks.  CONTACTS   The color blue is a protected feature of the trademarks.

 

 Bluefish autonomous marine warfare robotic cruiser  Bluebird trademark legend, blue bird in flight logo

 

 

 

 

 

 

 

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